Continuous Centrifugal Machines were introduced in India for the Sugar Industry from Europe & ofcourse at the heart of these machines the Nickel Screens was also imported. Manufacturing of Nickel Screens for the Sugar Industry was started with West German Know-how which eventually led to screens for the fruit juicer industry, Tobacco Industry etc.
For the Sugar Industry Micro Nickel Pvt. Ltd., manufactures these screens under the brand name of "Micro Nickel Screens" which are made of 99.8% pure imported Nickel & is subsequently hard chromium plated to 8-10 thickness to withstand abrasion.
The Process
Electroformed Nickel Screens are basically made by the deposition of Nickel on to a etched matrix of the shape of the electroform required. The matrix is made by the photographic reproduction of the screen surface, which is subsequently processed to confirm to screen mesh openings. This involves fine precision works & patience and is done expertly with experience & technological skill gained with time.
MICRO LIFE SERIES
The latest state of the ART TECHNOLOGY which gives our chromium Plated Screens higher hardness of atleast 800HV upto on 1000HV, compared to the old 700HV. This added advantage gives higher abrasion resistance
The Screens are available in all sizes required for most of the internationally reputed makes of Sugar Centrifugal Machines like Hein Lehmann, Buckau Wolf, BMA, Western States and Fives Cail etc. Screens with identical opening (No. & Pitch) can be supplied in varying thickness, dimension of holes and openscreen areas. The larger thickness, however results in smaller width of holes as well as reduced screen area.
Preferred screen type- 16/4, 33/8,
Slot width - 0.04 to 0.12mm
Material: Soft Nickel, 2,200 N/mm, with hard chromium layer of 10 micron-14 micron and 9,000 N/mm
HV for household juice extractors.

MICRO NICKEL SCREENS FOR SUGAR CONTINUOUS CENTRIFUGALS
CENTRIFUGAL MANUFACTURER |
STANDARD SCREEN TYPE |
MESH TYPE 40/10 or 33/8 |
BMA Germany
National Heavy Engineering Co-op |
BMA K 850/30, BMA K 850/35, BMA K 1000/35
BMA K 1001/35, BMA K 1100/30, BMA K 1300/30
BMA K 1301/30, BMA K 1500/30, BMA K 2300/30, K 2200
NK 1100/30, NK 1300/30, NK 1301/30
NK 1500/30, NK 1503/30 |
33/8
33/8 |
FCB France
FCB-KCP India |
FC 1000/34, FC 1000/30, FC 1000/25
FC 1250/34, FC 1250/28, FC 1250/30, FC 1550/30, FC 1550/34,
KCP 30, KCP 34
KCP 1100/30, KCP 1350/30, KCP 1550/30, KCP 1550/34 |
40/10
40/10 33/8 |
Hein Lehmann Germany
Walchand Nagar Industries-India |
HL KONTI 6/34, HL KONTI 8/30, HL KONTI 8/34
HL KONTI 9/34, HL KONTI 12/30, HL KONTI 10/30,
HL KONTI 10/34, HL KONTI 12/34, HL KONTI 12/28,
KONTI 6/34, KONTI 8/30, KONTI 8/34, KONTI 9/34,
KONTI DC 12/34, KONTI DC 10/30, KONTI DC 10/34,
KONTI 12/30, WK 1150/30, DC 1350/30, WK 1500/30 |
40/10
40/10
40/10 & 33/8 |
Buckau-Wolf
Krupp Industries-India |
C-1100/34
SC 1100/34, SC 1100/30, SC 1350/34, SC 1100KT/34,
SC 1100/KT/30, SC 1350/30, KC 1100/30T, KC 1500/30T |
40/10 40/10 & 33/8 33/8 |
Mausa S.A. Brazil |
MAUSA KONTI 6/34, MAUSA KONTI DC 10/34, MAUSA KONTI 12/34 |
40/10 33/8 |
Salizgitter - Germany |
SMAG CC 900/34, SMAG CC 900/30 |
40/10 |
Swidnicka Fabryca-Poland |
C 2149/34, ACWW 1000A |
40/10 |
Thomas Broadbent - U.K. |
SPV 1220/30, SPV 1070/30 |
33/8 |
Tsukishima kikai |
CONIX 110, CONIX 110N/30 |
33/8 |
Western States Machine Co. Inc. - USA |
ROBERTS 34, CC 5(37"X30") CC6A 1100X30 |
40/10 |
Gungxi SU Group - China |
LIT-1100, LIT-1400 |
33/8 |
STG-FCB-Australia |
STG 110 H, STG 110HG |
40/10 |
Xiangtang Centrifuge - China |
IL-1000N |
33/8 |
SCREEN TYPE |
SLOT SIZE(MM) |
OPEN AREA (%) |
THICKNESS (MM) |
Mesh 40/10 |
0.09 x 1.68
0.06 x 1.66
0.05 x 1.66
0.04 x 1.60 |
9.5 7.0 6.0 5.0 |
0.23 0.25 0.26 0.28 |
Mesh 33/8 |
0.09 x 2.30
0.06 x 2.20
0.05 x 2.18
0.04 x 2.16 |
9.0 6.0 5.0 4.5 |
0.29 0.31 0.32 0.33 |
MICRO PLUS+ |
0.09 x 2.40
0.06 x 2.37
0.05 x 2.35
0.04 x 2.32 |
10.5 8.0 6.5 5.5 |
0.30 0.32 0.33 0.34 |
Custom Sizes & thickness of screens available on request.