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Speciality Electrodes

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Micro Nickel Imports and distributes Special Purpose Welding Electrode for Sugar Mill Applications like:-



  1. Roller Roughning / Arcing
  2. Hard Facing Electrodes – for Hammer, Shredder, Cane cutting Knives, Trash Plate, Exhaust Rotor of the Boiler.
  3. Low Heat Input Special Electrodes.

Imported Electrode

ULTRAGARA

NCS40CR

ULTIMATE ELECTRODE FOR SUGAR MILL ROLLER ROUGHNING

PREMIUM ELECTRODE FOR SUGAR MILL ROLLER ROUGHNING

General Characterstics

General Characterstics

This is the best in its class developed for sugar mill Roller Roughning ⁄ Arcing

It deposits its best weld droplets due to its spray droplet technology.

Weld deposit exhibit excellent compression and abrasion resistance

One build up can last whole crushing season.

Highest deposition to weight ratio.

Weld matrix has even distribution of Chromium carbides.

This is unique hardfacing electrode specially designed and tested for sugar mills crushing rollers against abrasive wear.

The deposits contain high hardness chromium carbides & other exotic metals that exhibit incredible compression and impact resistance with long life.

The Highly efficient spray like droplet transfer with low heat input ensures minimal base metal dilution for better bonding & weldability.

Index of broth extraction over 97.5%.

Extraction durability over 2-3 times than the conventional electrode.

Speciality Electrodes

TECHNICAL DATA

WELDING PARAMETERS

Size 4mm 3.2mm
Amperage 160-180 amp. 120-140 amp.
Polarity AC/DC+ AC/DC+
Hardness 62RC 62RC
Packing 20 Kg(5x4) 20 Kg(5x4)
Diameter 4mm 5mm
Amperage 180-200 amp 220-250 amp
Electrode Angle Inclination 35° 35°
Time of Application Per Electrode 4-5 Mins 4-5 Mins

COMPARISON WITH OTHER ELECTRODES

Conventional Electrode

Composition

New NCS40CR

25%
Chrome
>40%
4.0%
Carbon
>4.5%
56RC
Hardness
>60/62RC